![]() “Simulation the post-processed NC code that drives the actual machine offers the highest level of verification,” he noted. Today’s users need better digital twin virtual machines, Granata said. “Users want simulations to look more realistic and run faster, while still calculating extremely complicated material removal and collision checking.” Manufacturers are looking for improvements in simulation speed, visual quality and accuracy, noted Gene Granata, product manager for VERICUT NC simulation, verification and optimization software, developed by CGTech, Irvine, Calif. These give highly realistic visualizations of all the parameters in machining, from cutters to machine tool components and accessories-even the parts being cut. Users can also turn to third-party simulation packages that feature more accurate and sophisticated G-code simulations. Most CAD/CAM systems offer a basic level of simulation, based on cutter location (CL) data. Today’s simulation tools offer a variety of ways to prevent such costly programming errors. ![]() Ensuring top quality means using high-fidelity simulations to set up the cut. ![]() Even a minor error in, say, a titanium aerospace component can be a major expense. Manufacturers must avoid costly machine errors that cause catastrophic damage to both machine tools and expensive workpieces. ![]() The latest simulation packages offer CAD/CAM and NC-level code-checking to ensure fast, error-free machining processes The Reviewer App in VERICUT illustrates a program showing that the machine spindle will collide with the part during the process. ![]()
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